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Hot air through production line

DESCRIPTION

Hot air through bonding line is a type of thermal bonding that involves the application of heated air to the surface of the nonwoven fabric. During this air through bonding process, heated air flows through holes in a plenum above the nonwoven material. Unlike other thermal ovens, which push air through the material, the through air oven process uses negative pressure of suction to pull the air through an open conveyor belt (either with stainless steel belt or the holding nonwoven as it is drawn through the oven. Pulling air through the material allows the rapid and even transmission of heat to minimize distortion of the nonwoven material.

This process is most widely famous for hygiene products, filtration materials, bedding, furniture, carpet backing, cleaning wipes, dryer sheets, and other durable end use disposable products. In addition to the desirable characteristics provided by this process, a versatile nonwoven material is well developed, which is benefitted being lightweight and safer for the environment.

It belongs to a type of hot air bonding (hot rolling, hot air) non-woven. Hot air non-woven fabric is formed by the short fibers after carding, and the hot air on the drying equipment is used to penetrate the web to be heated and be bonded.

TUE's AIR THROUGH BONDING SYSTEMS

A Turnkey Solutions for the Complete Hygiene products.

A wide range of Bulky, open, strong , soft, extensible Nonwoven fabrics. 

Mostly recommended for Lightweight and bulky products.

Mostly recommended for Hygiene products as they have breatheable and absorbant.

Hydrophobic, Hydrophilic Nonwovens.

High bulked fiber structure,web clear and lowest rewet.

Carding machine designed for high speeds.

Heating for Oven - Electrical or Gas heating. 

PROCESS

NONWOVEN
HOT AIR THROUGH LINE

Air-through bonding lines deliver all nonwovens fabric characteristics for hygiene end uses, such as top-sheets and acquisition distribution layers, and back sheets. With the air through bonding systems, (including carding system single or dual carding, hot air oven chamber base heating or drum dryer , plain or twin embossing calender), TUE offers a complete solution with higher productivity and very attractive energy efficiency for production of air through bonding fabric. 

 

 

Raw Material Polyester staple fibers, ES Fibers ( PET+PP), PLA fibers, low melt fibers
Product Width 2200mm, 3200mm
Product Density 30-80gsm
Craftwork single or parallel card and Air through bonding oven 
 

SPUNLACE SOLUTION: WITH DIRECT AND CROSS LAPPING SOLUTIONS FOR ULTRALIGHT PRODUCTS.

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OPERATION VIDEO

With the air through bonding systems, (including carding system single or dual carding, hot air oven chamber base heating or drum dryer , plain or twin embossing calender), TUE offers a complete solution with higher productivity and very attractive energy efficiency for production of air through bonding fabric. 

APPLICATION

Top Layer for Diapers

ADL Fabric For Sanitary Wares

PLA Biodegradable Fabric Mother Roll

YOUR NONWOVEN MACHINES ARE JUST A CLICK AWAY-

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